Industry

Cosmetics

Premium cosmetics filling and packaging in hygienic, GMP-compatible environments. Where product quality and packaging aesthetics both matter — there can be no compromise on machine precision.

GMP-compatible ISO 22716 Cream · Serum · Emulsion Clean-room execution
Cosmetics filling line
±0.5%
filling accuracy
GMP
ISO 22716 execution
<15'
changeover at formulation switch
CIP
in-place cleaning option
Challenges

What the cosmetics industry demands

In cosmetics filling, microbiological cleanliness, dosing accuracy and visual appearance all need to be right simultaneously. A bubble in a cream, a drop on the bottle, a gram off — each is a complaint.

🧼

Hygiene and microbiological cleanliness

Completely smooth internal surfaces, no dead zones — 316L stainless steel and PTFE contact parts, CIP/SIP-compatible design. Auditable cleaning process before and after every run.

🌡

Heat-sensitive emulsions

Serums and emulsions containing active ingredients are sensitive to heat and shear. Low-shear pump, temperature-controlled transport pipes and filling heads — so the product in the bottle is what was in the vessel.

💅

Premium packaging precision

In luxury cosmetics, drip-free filling and precise fill level are not optional — deviations are visible and immediately cause complaints. Anti-drip filling heads, fill level camera option.

🔄

Formulation and format changes

Seasonal, limited and premium lines in quick succession — the machine must switch in <15 minutes. Recipe library, automatic size-change filling heads, minimal manual intervention.

GMP / ISO 22716 EU Cosmetics Regulation ISO 9001 CIP/SIP compatible FDA 21 CFR 111 ready
Recommended solutions

Nordexa systems for cosmetics manufacturers

Lumière Cosmetics reference
Reference

Lumière Cosmetics: GMP-passing serum filler, up and running in 3 months

Lumière Cosmetics needed a solution for filling their premium anti-aging serum — GMP-compatible, for a heat-sensitive emulsion, with drip-free filling. The Nordexa NX-Fill L based system with custom filling heads passed the first GMP audit without a single deviation.

0GMP deviations in audit
±0.3%filling accuracy
3 mocommissioning
All case studies
Related industries

Other sectors where we work

Premium product deserves a premium filling system.

Describe the formulation, the packaging and the GMP requirements — our engineers will demonstrate the best solution.